Highly Efficient Solid Oxide Electrolyzer & Sabatier System

Status: Completed

Start Date: 2013-05-23

End Date: 2013-11-23

Description: Paragon Space Development Corporation® (Paragon) and ENrG Incorporated (ENrG) are teaming to provide a highly efficient reactor for carbon monoxide/carbon dioxide (CO/CO2) conversion into methane (CH4). The system is a gravity-independent, compact, leak-tight, Solid Oxide Electrolyzer (SOE) system with embedded Sabatier reactors (ESR). Utilizing Corning Incorporated (Corning) Intellectual Property (IP), ENrG and Paragon can leverage an all-ceramic, efficient, and low mass solid oxide fuel cell (SOFC) that remains leak-tight after hundreds of thermal cycles. Paragon proposes that incorporation of the all-ceramic technology into our SOE/ESR system will result in a robust design solution that will: 1) be thermally shock tolerant and capable of hundreds of on-off cycles at faster cycles than compared to the metal-to-ceramic SOE designs, 2) be lighter, smaller, and require less power than existing designs, 3) allow for high (>90%) single pass utilization of feedstock, and 4) achieve a thermodynamic efficiency of up to 80%. Our Phase I effort includes laboratory tests to determine the feasibility of employing the all-ceramic SOFC design as both an electrolyzer cell and an ESR to improve single pass utilization of the feed stock and deter carbon deposition. Integrating cells that operate as either an electrolyzer or a Sabatier reactor simplifies operations, lowers hardware complexity, and increases reliability. The proposed system can perform multiple functions without modifications, making it a readily deployable technology for various missions from ISRU on the Moon and Mars to regenerating 100% of a crew's oxygen while in transit.
Benefits: SOE/ESRs can be used to produce oxygen from in situ planetary resources and to regenerate 100% of the oxygen needs of a crew from crew-produced CO2 and H2O vapor. The SOE/ESR can be designed to satisfy various missions, regardless of destination or the technology chosen for using the extraterrestrial resources (e.g., hydrogen vs carbothermal lunar regolith reduction). Furthermore, SOE/ESR development would allow inclusion in several of the commercial and civil vehicles under development. A point underscored by Paragon's existing relationships with many of the key players.

SOE/ESR oxygen regeneration systems can be utilized in underwater research facilities, submarines, high altitude aircraft, or emergency bunkers. Hazardous material handlers, rescue personnel, or other professionals performing in extreme environments would benefit greatly from a self-contained oxygen supply system that requires no external supply of consumables. Also, SOE operated as fuel cell-spinoffs include power systems for regions or as relief systems during high energy-use periods of the day.

Lead Organization: Paragon Space Development Corporation