Description: Advanced x-ray observatories such as IXO and GenX will require thousands of thin shell mirror segments produced by replication using convex mandrels. Quality and cost effective manufacturing of these segments is proportional to the speed and effectiveness of the metrology we use in manufacturing and the ability to use accurate measurements to enable deterministic fabrication. AOS proposes development of an efficient and accurate metrology system to enable the manufacturing of sements with performance of 0.5 arc-second or better. A curent method to test such mandrels is to stitch multiple meridional profiles acquired using a large aperture plano interferometer and an air-bearing actuated partholder. AOS will advance this method, by building an automated platform, driven by custom developed software, and implementing improvements that will enhance both the accuracy and efficiency of the test.

Benefits: The next generation of space astronomy will require even greater technological breakthroughs to produce telescopes of far lower areal density at far lower cost per square meter. Segmented mirrors, like those being used on the James Webb Space Telescope, are candidate designs for the ATLAST Program, having a primary mirror diameter of 8 to 16.8 meters. Advanced x-ray telescopes such as GenX, using nested Wolter – Type 1 designs will require thousands of thin shell mirror segments produced by replication using convex mandrels. Scientific instruments aboard these telescope payloads will certainly include optical components and structures that will drive further advancements in manufacturing technology. The technical effort proposed here has clear potential to benefit these and other future space astronomy programs by improving the performance and lowering the cost of precision optical components.

X-ray optics, or "grazing incidence optics" are used in a variety of applications including synchrotron beam lines, extreme UV lithography, and x-ray spectroscopy for chemical analysis. Breakthroughs in low cost manufacturing of high quality x-ray optics will open new applications in this region of the electromagnetic spectrum, accelerating the growth of high performance imaging products in remote sensing, x-ray analytical equipment, EUV Lithography, and man-portable military sensors and unmanned airborne optical sensors.